JH-800D is a new generation of double-torch open-arc flat wear plate hardfacing equipment, specifically developed for wear plate hardfacing. It is based on the introduction and absorption of foreign advanced technology, combined with the domestic actual situation and years of technical accumulation. The equipment includes a gantry movable positioning frame, a hydraulic platform, a linear slide for vertical adjustment of the welding torch, a linear slide for horizontal adjustment of the welding torch, a circulating water cooling system for the welding torch, an alloy powder feeding mechanism, a circulating water cooler table for the workpiece, a welding wire placement platform with a self-rotating mechanism, a smoke exhaust pipe, an adjustable-speed wire feeding mechanism, a water-cooled welding gun, an integrated electrical cabinet, and an operation monitoring box, etc.
JH-800D is a new generation of double-torch open-arc flat wear plate hardfacing equipment, specifically developed for wear plate hardfacing. It is based on the introduction and absorption of foreign advanced technology, combined with the domestic actual situation and years of technical accumulation.
Features:
Main Control System
The equipment employs a TECO PLC as the main control unit, with a 10.2-inch touchscreen for human-machine interaction. Additionally, a wireless remote controller is provided to simplify operation. The main control unit supports CANopen, Modbus, RS-232, and standard industrial bus communications, enabling expanded control with a host computer. The X and Y axes utilize Panasonic A6 high-inertia servo drives from Japan, while the Z-axis lifting mechanism employs drives from Sansha of Japan.
Welding Gun
Our technicians have independently developed a new generation of special surfacing welding guns based on years of experience. The welding gun is made of chromium-tungsten-copper material and precision-machined on a CNC lathe. The welding torch head is equipped with a numerically controlled lifting slide drive. The welding gun features circulating water cooling, high current conductivity, a sturdy structure, and continuous high current conductivity.
Numerically Controlled Lifting Slide
The lifting of the welding gun is driven by a precision ball screw transmission system, controlled by a Sansha driver from Japan and an OPG stepper motor from Taiwan. The welding gun is mounted on the numerically controlled lifting slide bracket for displacement and swing motion, enabling it to fully cover the specified dimensions of the surfacing welding area on the plate.
Z-Axis Lifting
The Z-axis control unit consists of a Sansha stepper driver from Japan and an OPG stepper motor from Taiwan.
Operational Control
Equipment operators only need to input the required weld bead width, length, and other relevant parameters. The system automatically calculates the surfacing welding trajectory, making the entire operation process extremely simple. The wire feeding control section uses a dual-drive wire feeder. Our wire feeding mechanism is equipped with a straightener function, allowing the welding wire to extend up to 40mm for surfacing welding.
Inverter Digital Surfacing Welding Power Supply
The HM-1250 core IGBT uses Infineon components. It employs special flat characteristic control technology developed for surfacing welding. The equipment boasts continuous stability, strong anti-interference capabilities, and other advantages, with a market share of over 40% in the surfacing welding industry. Infineon is certified by IS09001/CE/U-CL/CSA.
| Name | NameParameter | |
| 1 |
Welding width |
≤1510mm |
| 2 |
Welding length |
≤3000mm |
| 3 |
Traveling speed when it is empty |
0-9800mm/min |
| 4 |
Surfacing material |
Q235 Q345 soft steel |
| 5 |
Wear-resisting layer surfacing thickness |
3-20mm |
| 6 |
Surfacing speed of wear-resisting layer |
50-500 mm/min |
| 7 |
Elevation of surfacing torch |
0-200mm |
| 8 |
Lifting pattern of surfacing torch |
Digital lifting control |
| 9 |
Machine precision standard |
JB/T5102-1999Conform to JB/T5102-1999 |
| 10 |
Linear positioning accuracy |
±0.1mm/5m |
| 11 |
Speed error |
±2% |
