Real-time display of cart coordinates throughout the welding process, support broken wire alarm, broken point position-finding welding.
Wireless remote control operation control, can weld grid, straight line welding, swing welding, weld channel molding smooth and beautiful.
The equipment can be operated in four modes, and the thickness of wear-resistant layer can be controlled by servo, which is different from the traditional cart traveling speed to control the thickness of wear-resistant layer, and improves the efficiency of the equipment for the thickness of overlay welding.
Cost control: Surfacing composite wear-resistant plate of the same wear-resistant thickness, JH-800 equipment is better than other control methods in the same industry. Save welding wire, because the equipment can add powder, so it is convenient to adjust the alloy composition of the wear-resistant plate.
The bimetallic composite wear-resistant plate controlled by JH-850 cladding equipment has high bonding strength, fast cladding cladding speed, low dilution rate, dense cladding layer organization and beautiful molding; the cladding finished product is not easy to be deformed, and the cladding cladding alloy can be adjusted in composition and hardness according to the addition of powder, and the finished product has a smooth and even surface.
Long-term operation of the equipment reduces mechanical wear and tear, and the precision attenuation coefficient is reduced. The positioning accuracy of the X-axis traveling of the trolley and the Y-axis traveling of the base material is controlled within millimeter unit.
The control mode is designed as dual wire welding mode and mixed mode of wire and powder, and in manual mode, each mechanism can be operated independently and bi-directionally; the welding control system of the equipment accurately determines the rate, wire feeding, powder adding, and X-axis traveling coordinates display.
The control system of the whole machine adopts digital design, including closed-loop control, analog conversion, digital data feeding, frequency dividing wire breakage detection, wire breakage automatic detection and alarm.
10.2-inch real color touch screen human-machine interactive interface data operation status monitoring, Chinese and English operation page.
Helpful wizard mode, wireless handheld control terminal, information feedback display, broken wire automatic position-seeking welding, abnormal alarm.
Truly realize one-key automation operation, one person can operate 5 to 6 sets of equipment, thus greatly reducing labor and improving production efficiency.
| Name | NameParameter | |
| 1 |
Welding width |
≤1550mm(Customizable) |
| 2 |
Welding length |
≤3200mm |
| 3 |
Traveling speed when it is empty |
0-99 |
| 4 |
Hardfacing material |
Q235 Q345 Mild steel Stainless steel |
| 5 |
Thickness of wear-resistant layer |
2-40mm |
| 6 |
Hardfacing speed |
100-300 mmmin |
| 8 |
Hardfacing torch lifting height |
0-100mm |
| 7 |
Torch lifting mode |
Manual Mechanical Adjustment |
| 8 |
Precision standard of the whole machine |
Conform to JBT5102-2011 |
| 9 |
Linear positioning accuracy |
±1/5000mm |
| 10 |
Speed error |
±2% |
